The three mainstream types of Weigh-In-Motion (WIM) sensors:Quartz (Enviko and others), Plate Type, and Strip Strain Gauge, each have their own characteristics. Below is a comparative analysis of their features.
Quartz Piezoelectric sensors use the piezoelectric effect, offering high-frequency response, a wide measurement range, compact size, easy installation, and no power supply requirement. They work well for speeds from 1-200 km/h, have excellent long-term stability, low maintenance costs, and a lifespan of 5-10 years.
Plate Type sensors use strain resistance technology and are suitable for low-speed (0-40 km/h) or static weighing. Accuracy decreases above 30 km/h. Installation requires a large foundation pit, leading to long construction times, significant traffic disruption, high maintenance costs, and a short lifespan of 1-3 years.
Strip Strain Gauge sensors are designed for medium to low-speed weighing (1-60 km/h) but become less accurate above 40 km/h. Installation is complex, maintenance costs are high, and the lifespan ranges from 3-5 years.
Overall, Quartz Piezoelectric sensors perform best in terms of measurement range, long-term stability, easy installation, and low maintenance costs, making them ideal for high-speed WIM. Plate Type and Strip Strain Gauge sensors are more suitable for medium and low-speed applications.
Comparison of Key Features of Weigh-In-Motion Sensors |
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Category |
Quartz |
Plate Type |
Strip Strain Gauge |
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Enviko |
Others |
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Technical Principle |
Based on piezoelectric effect, charge output is proportional to force, high-frequency response, wide measurement range, small size, easy installation; no power supply required, excellent lightning protection performance. |
Mechanical combined structure, resistance strain principle, sensor deformation under force, causing resistance change, suitable for low-speed or static weighing; requires power supply, poor lightning protection performance. |
Resistance strain gauge sensor, mechanical deformation when sensor is subjected to force, reflecting the magnitude of force through deformation, suitable for quasi-static to low-frequency dynamic weighing; requires power supply, poor lightning protection performance. |
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Measurement Accuracy and Application |
Suitable for medium, low, and high speeds (1-200km/h), fast response, almost unaffected by speed. Ideal for high-speed weigh-in-motion (WIM), can also be used for traffic flow surveys and vehicle type classification. |
Suitable for low speed (0-40km/h), accuracy decreases when speed exceeds 30km/h. |
Suitable for medium and low speeds (1-60km/h), unstable accuracy when speed exceeds 40km/h. |
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Long-Term Stability |
Resistant to high and low temperatures and humidity changes, suitable for complex environments. Stable, no frequent calibration required. |
Susceptible to drift, requires regular calibration. |
Susceptible to drift, requires regular calibration. |
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Installation Method |
Simple and fast installation, only need to cut a small 50mm*70mm slot, minimal slotting, short construction period, minimal impact on traffic. |
Requires digging a 1200mm*800mm foundation pit, significant damage to the road, long construction period, significant impact on traffic. Also need to consider drainage. |
Need to cut a 100mm*100mm slot, more complex construction. |
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Maintenance Cost |
Low, stable, no frequent maintenance required for long-term use. |
High (requires regular calibration, prone to deformation and corrosion, high maintenance cost). |
High (requires regular calibration, prone to deformation and corrosion, high maintenance cost). |
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Service Life |
5 years. |
1-3 years (prone to deformation fatigue). |
3-5 years (prone to deformation fatigue). |
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Driving Experience and Traffic Safety |
No impact. Good for safety |
Significant physical sensation; large surface area of steel plate, prone to vehicle sideslip in rain and snow. |
No impact. Good for safety |
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Cost |
Cheaper overall installation. |
Cheaper overall installation. |
Cheaper sensors themselves, more expensive overall installation. |
Medium cost. |
Consistency Between Sensors |
Each sensor's sensitivity parameter (pC/N) is controlled within the range of -1.8 to -2.1, demonstrating better consistency in precision. |
Each sensor's sensitivity parameter (pC/N) is controlled within the range of 1.7 (±12%), showing excessive fluctuation and poorer consistency in precision. |
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Sensor signal polarity |
Both positive and negative signals are supported. Polarity can be customized based on customer requirements for greater adaptability. |
Negative signal |
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